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Advanced Technologies For Sewing Seamless Garments
Sewing seamless fabric? Sounds incredible, right? But the fact is that sleeves and necklaces require traditional sewing with thread and needle. However, Italian embroidery technology produces beautiful, stylish designs with basic functions. The soft microfiber used in these fabrics requires special threads and improved sewing technology for flexibility.
Seamless garments have changed the manufacturing process all over the world. This technology can directly produce finished products and reduce the traditional process of production. This saves up to 40 percent of production costs compared to traditional embroidery. Seamless tube-shaped embroidery, which is wrapped in elastic thread, wrapped in string and arranged in place. Compress.
Most circular embroidery machines have been used by underwear manufacturers since the beginning of circular embroidery technology in the early 19th century. But manufacturers in Italy combined reciprocation technology for the tips and heels of socks with intarsia for swimsuits, underwear and outerwear during the 1980s. Santoni engine manufacturer in Brescia is currently leading the market. Although other companies such as Sangiacomo, Italy and Merz, Germany are well-known players in similar embroidery machine technology.
In just three years, seamless underwear production reached 9 percent of total global production in the sector in 2001, up from 2 percent in 1998, with an increase of 18 percent in 2003. In 2007, the lingerie industry, Santoni reported, reached 35 percent.
In the context of education and training, the Santoni Group has been conducting training courses at The Machina Fashion and Design Institute, based in Brescia. The course focuses on software-oriented design and machine development. The Santoni Training Center has emerged as a workplace for the design and development of models that are controlled by users and designers and will be produced and distributed in the open market.
Santoni tried his hand at making seamless pants and bras, however the results were not positive because the diameter of the machine allowed only a small size. Although, the result came out as interesting as many frills, fringes and designs.
Because key products such as underwear, outerwear and swimsuits are highly flexible, fine-to-fine fabrics made from microfiber require flexibility and softness.
All major sewing thread manufacturers have developed suitable products.
Alterfil has developed 100% polyester “Alterfil T” yarn for needles and loops. A combination of Alterfil T and Alterfil B in needles and loops is recommended.
The Coats introduced Eloflex Coats made from Polybutylene terephthalate (PBT). It is designed for flexible embroidery, which shows the best strength and flexibility. It can be used for both under thread and needle.
GOtermann Germany has introduced eye-catching seams with a bright metallic effect. In-depth testing described using two or three sewing needles, a mixture of ‘Piuma’ microfiber threads and GOtermann W 331 thread, with good results.
It is easy on the skin, without inflammatory results. Piuma with 127 colors and 12 W 331 colors (in some cases multicolored) creates a wide range of color variations.
Aman, Germany, has developed an innovative “saba FLEX” elastic sewing thread. It is made from 100% PTT continuous thread with two types, 80tex and 120tex for all types of stretch fabric.
Reutex Germany offers a new micro-elastic thread for needles and loops ‘Softex 120’.
Welding, welding and heat sealing are the other options then the traditional sewing method. However, these options have their restrictions on flexibility. Ltaly-based Framis Italia is renowned for its “NoSo” welding-based welding technology. It is the bonding of two fabrics together. Bonding tape is applied together with hot air welding. Frames recently unveiled the latest EI Nino mobile engine for hot air welding.
Swiss manufacturer Schips has introduced an ultrasonic machine. The first machine is the HS C51 WHE-F8, the second sewing machine is the HS C52BCO, which attaches two fabrics in series with the adhesive tape, and the third is the HS C51 WFO, which seals flexibly to release the garment.
The manufacturers of sewing machines did not dominate the new technology as expected. However, a small number of machine manufacturers have taken the initiative to upgrade the technology. The initiative towards user-friendliness and flexibility is remarkable.
. AMF Reece, based in the Czech Republic, has introduced a 5-4000 LT underwear sewing machine to enhance the finishing process of flat seams and flat lock seams. Excess flat locking seam is absorbed through sensor control. The flat seam is cut and sewn fully, and then the flat lock chain cut is thrown into the scammer.
. Italian sewing machine manufacturer CF has introduced Rimoldi, which is famous for its seamless sewing solutions. Its concept consists of a machine with seven resources. Product classifications include the Over lock Vega II machine with 1 or 2 Fenix needles with 2 or 3 needles, and the smaller imitations of Mizar and Libra designed specifically for underwear. Over lock Lyra machines are cheap 1 and 2 sewing machines. Gemini is a two-headed self-regulating terminal that facilitates the execution of a parallel, lace-up and elastic tie function on both legs of shorts or pants.
. Yamato from Japan launched the VGS engine with higher transport, thread feeding for needles and changing the timing of the loop movement. This can cause an increase in the length of the thread in the seam, resulting in higher flexibility. In the case of T-shirt sewing, UTL will automatically thicken the seam at the end of the sewing process and lock the seam.
. OOrkopp from Germany and Shanggong from China introduced three new machines for embroidering two high-speed lock machines (GC8900-1 / A / H and GC8900¬4-50) and high-speed over-lock machines SG700 / 704/714/716. Another has a degree of variability in feeding with small variations depending on the type of fabric being sewn.
. Union Special, Germany, introduced several machines for seamless garments; Among these special flat sewing machines with 4 sewing needles, hand-closed with top cover thread for overlapping process. Photocell controls the thread cutter on the back of the foot press.
. Pegasus Japan has introduced a new special machine to tie tape on seamless garments W562-020Bx232 / FT141 / MD641 / Y. It is a 2-pin flatbed, interlock sewing machine. Its upper bouts featured two cutaways, for easier access to the higher frets. The lower bouts featured two cutaways, for easier access to the higher frets.
. Schips introduced a combination of two engines, the HS C3G / B, to connect the binding simultaneously, forming from right to left foot.
Seamless products have a share in the fashion and apparel market, and it is not just about lingerie. New developments are emerging as outerwear products.
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